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Production of cover drain
Hollein, Radek ; Císařová, Michaela (referee) ; Podaný, Kamil (advisor)
Diploma thesis deals with the design of producing the cover drain. The cover serves to catch impurities while draining liquids. The part is made of 1.4301 stainless steel, using 1-mm thick sheet metal. The size of the annual production series is 30,000 units. As an optimal method of production, progressive cutting and shallow drawing were selected in a combined and a one-purpose tool. Technological and design calculations were performed according to which tools were designed. The LENP 100 press was selected considering the total required pressing force. The cost of one piece production was calculated at 18.91 CZK and the production becomes profitable with annual production higher than 19,478 units per year.
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Design production of sink
Pecha, Oldřich ; Dvořák, Milan (referee) ; Podaný, Kamil (advisor)
Thesis submits concept of the sink fabrication technology where circular sink is made from rustproof austenitic steel 1.4301 (X5CrNi 18-10) using technology of conventional deep drawing without reducing wall’s thickness. Hydraulic press YL32 - 400 with nominal force 400 kN has been chosen as the production machine. Drawing tool with holder was designed to be used for this technology and its drawing documentation had been enclosed in this thesis. Size of the production series was set for 20 000 products annually. Control simulation of the drawing process has proven that designed component can be made and that computations are correct. Economic and technological estimation was performed which resulted in price being set for 555 czech crowns per piece. After manufacturing first 7 447 products the manufacturing process will become economically profitable.
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Manufacturing of mirrors clamp
Večeřa, Jaromír ; Jopek, Miroslav (referee) ; Podaný, Kamil (advisor)
This thesis presents a proposal for manufacturing of a mirror clamp, used for wall mounting. The clamp is made of stainless steel 1.4301 with a thickness of 1 mm. Manufacture series produces 40,000 pcs/year. After considering the individual manufacturing options, production in the combined process tool was chosen. The manufacture takes place in five steps, the utilization of the material is 84.1 %. This was completely proved by technological, design and control calculations. According to these calculations, a tool was designed with all of the technical documentation. Due to the forming force of 180 kN and the work of 113 kJ, the eccentric press T-30 CE from the company SanGiacomo Presse was chosen.
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Production of a rotating vessel
Novák, Václav ; Žák, Ladislav (referee) ; Císařová, Michaela (advisor)
The thesis is concerned with the concept of an rotating vessel, that is a part of cotton candy machine. A drawing is cylindrical shape with circular a hole in the bottom, which is made of austenitic chrome-nickel steel 1.4301 with the thickness 1,5 mm. Due to the production volume 50 000 units per year, the pulling technology without wall thinning was choosen. The process of drawing will be performer in one operation. Due to calculated force, the ZHS 400 hydraulic press with a nominal force of 4 000 kN was chosen.
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Tube Flaring Technology under Dynamic Conditions
Macháček, David ; Forejt, Milan (referee) ; Peterková, Eva (advisor)
This master thesis is divided into three main parts. In first part is more closely described the method of tube flaring. Tube flaring was chosen for analysis of biaxial stress, in this thesis particularly in the presence of high strain rate. In the second part is more closely described influence of high strain rate on the forming process. There is described influence of high strain rate on behavior of the material, hardening, change of quasi-static yield strength to the dynamic yield strength, influence of high strain rate on the microstructure and more. During the description of these processes there is effort to describe the cause of these changes as well. For this task was used domestic and foreign literature, as well as peer review papers whose authors study intensively this problematic. Besides all of the above there is also derived the velocity of elastic and plastic wave. In the end is evaluated experiment, in which was done tube flaring, which is part of this master thesis. Results from the 3D optical system ARAMIS are interpreted with the help of Microsoft Excel, where the chosen results were used as the input to the equations modified for the dynamic loading.
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Production of a corner sink
Soldán, Josef ; Dvořák, Milan (referee) ; Císařová, Michaela (advisor)
This diploma thesis if focused on the production of a corner sink from stainless steel sheet 1.4301. Based on analysis of manufacturing possibilities the best solution is to produce corner sink by a conventional tool in serval operations, which was the main focus of theoretical part of this thesis. In addition, this choose is in conform with assignment of this diploma thesis. Practical part of this thesis was focused on check of technologicity followed with design of suitable shape of sheet for deep drawing. Further calculation of amount of required draws in specific drawing operations, calculation of drawing forces and works and calculation of parameters of drawing tool. These calculations were checked by numerical simulation which discovered possible defects whereupon the shape of corner sink was modified in order to limit these defects. Based on these calculations the universal drawing tool was designed. In the ending of this thesis the techno-economic evaluation was made which confirmed the economic advantage of this universality.
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Working of semi-finished product for laser welding
Černý, Jan ; Mrňa, Libor (referee) ; Kubíček, Jaroslav (advisor)
The thesis deals with the technology of laser welding and preparation of semi-finished products for laser welding for serial production. The theoretical part deals with the physical nature of the laser, different types of lasers, welding technology, preparation of welded surfaces, safety of work with lasers and basic division of corrosion resistant steels. The practical part deals with the assessment and evaluation of the proposed technologies of cutting blanks for laser welding. In the practical part, roughness, flatness and macrostructure tests were performed and evaluated.
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Working of semi-finished product for laser welding
Černý, Jan ; Mrňa, Libor (referee) ; Kubíček, Jaroslav (advisor)
The thesis deals with the technology of laser welding and preparation of semi-finished products for laser welding for serial production. The theoretical part deals with the physical nature of the laser, different types of lasers, welding technology, preparation of welded surfaces, safety of work with lasers and basic division of corrosion resistant steels. The practical part deals with the assessment and evaluation of the proposed technologies of cutting blanks for laser welding. In the practical part, roughness, flatness and macrostructure tests were performed and evaluated.
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Production of a rotating vessel
Novák, Václav ; Žák, Ladislav (referee) ; Císařová, Michaela (advisor)
The thesis is concerned with the concept of an rotating vessel, that is a part of cotton candy machine. A drawing is cylindrical shape with circular a hole in the bottom, which is made of austenitic chrome-nickel steel 1.4301 with the thickness 1,5 mm. Due to the production volume 50 000 units per year, the pulling technology without wall thinning was choosen. The process of drawing will be performer in one operation. Due to calculated force, the ZHS 400 hydraulic press with a nominal force of 4 000 kN was chosen.
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Manufacturing of mirrors clamp
Večeřa, Jaromír ; Jopek, Miroslav (referee) ; Podaný, Kamil (advisor)
This thesis presents a proposal for manufacturing of a mirror clamp, used for wall mounting. The clamp is made of stainless steel 1.4301 with a thickness of 1 mm. Manufacture series produces 40,000 pcs/year. After considering the individual manufacturing options, production in the combined process tool was chosen. The manufacture takes place in five steps, the utilization of the material is 84.1 %. This was completely proved by technological, design and control calculations. According to these calculations, a tool was designed with all of the technical documentation. Due to the forming force of 180 kN and the work of 113 kJ, the eccentric press T-30 CE from the company SanGiacomo Presse was chosen.
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